Sunday, March 24, 2013

One Step Closer: Engine Assembly


Second project for the weekend was to do more engine assembly. First was to clean the bolt holes in the block for the ARP studs. A couple of people in other threads suggested cutting a bolt length-wise and packing the cut with grease to collect any 'gunk' in the holes. Good thing I did, what a mess they were.

Here is a picture of the bolt with the cuts. Took less than 1 minute with the Dremel:



Next I installed the studs, head gasket and dowels.



It took a few seconds, but I finally got the head to sit on the dowels. Ready for some torquing:



Then spent a good hour checking my notes, posts on lots of sites (FourEyedPride.com and TurboFords.net mostly) to make sure I understood how to setup the timing on the cam, aux shaft/distributor and crank. Then put it all together.

I even got my wife involved, she tightened the bolt on the tensioner while I pried it all the way open. (took two tries since I wasn't open enough the first time.)



Finally put the new valve cover gasket and painted cover on:



Still have a ton of stuff to do in the next couple of weeks but I'll be ready to put it in when the car comes back from paint!

Grinding the Alternator bracket


First project for the weekend: grind the alternator and power steering bracket so the 160 AMP 3G alternator from RJM Injection Tech would fit. (Alternator)

Here is the final picture. Ended up cutting through in one place, but it shouldn't matter structurally.



The bracket is from a Thunderbird Turbo Coupe, so I used these pictures as a starting point: http://turbotbird.com/techinfo/3G%20Alternator/G3%20Alternator%20Install.htm

Sunday, March 17, 2013

Finished the valvecover

Today I hand painted the blue around the Ford logo then put three coats of clear on it. Done!




Friday, March 15, 2013

March 15 - Body shop update

Stopped by Jason's today! Should be shooting the jams by next weekend!


 


 


 


 

Wednesday, March 13, 2013

Bo-port Stage 3 Head and 2.1 Cam

Today I received my Bo-port Stage 3 head with 2.1 cam! 

 



This week I also received my alternator from RJM and a set of ignition wires. 


 


 


 

Now all I need are the head studs and I can put the engine together!

Last update from the body shop is good too! Looking to have her painted and back in my garage in early April.